Synthetic Turf Laying Guide

Following is a brief overview of what is required when laying synthetic turf. There are many processes involved of which a summary is given below:

  1. Excavate area
  2. Prepare a stabilized sub base (See base preparation guide sheet)
  3. Lay synthetic turf on prepared base and join
  4. Apply dried sand infill
  5. Apply a fine layer of rubber granules

Synthetic turf comes in a 3.7 metre wide roll so it's similar to laying carpet. the turf is only available to buy in lineal metres so you will have to make joins and allow for some wastage when fitting it into the job.

1. Excavate area

Excavate the pre-determined area to a depth of 110mm. This makes room for the sub base to be put in.

2. Prepare stabilized sub base

Spread an 80mm layer of crushed rock or road base. Screed it off and bring the surface to a rough level. Run over the are with a vibrating place to compact the road base. Spread a 20mm layer of dolomite and compact again with a vibrating plate.

Accurately level the base with a straight edge and rail system (preferable with a laser level to accurately set the drainage). The final height should be 10mm below the edge or border.

3. Lay synthetic turf and join

Lay out the synthetic turf on the prepared base. If you are laying several pieces that need to be joined, make sure they are all facing the same way. Ensure you have a 50mm overhang of turf around the perimeter of the area. Join the pieces together using self-adhesive tape or dry tape with an outdoor contact adhesive. Once joined, trim the overhang off with a sharp contact knife.

4. Apply dried sand infill

Once the turf is fitted, you will need to apply a layer of kiln dried foundry sand. This is called infill and must be applied for 2 reasons: 1) The sand holds the carpet mat down and 2) it helps hold the pile up.  This is best done with a large or commercial drop spreader so that it is done evenly. Because the pile of the grass is flat after being rolled up, the sand will cover it. The pile will need to be brushed through the sand. You can do this with a hard bristle broom or for a more even result, a power broom should be used. The amount of sand required will depend on the type of synthetic turf used. It ranges from 10kg/m2 to 28kg/m2.

5. Apply a fine layer of rubber granules

Some varieties require a layer of rubber granules to be applied to the surface of the lawn. This should be done in the same way as the sand.